Precision metal stamping is one of the most efficient and high-yielding stamping methods. It has gained much popularity over the last few years. Precision stampings are punching designs, markings, 3D shapes, or any other specific sign on the surface of materials.
Steel, brass, aluminium, copper, etc., are the most commonly used materials for precision stampings. But these aren’t the only materials on which metal stamping is possible; a few other metals, cement, and plastic would also work for this purpose.
Advantages of Precision Metal Stamping
Besides die casting, machining, and forging, precision metal stamping is also considered a standard manufacturing process. Some of its advantages are:
- Less Expensive Dies
You can save a good amount on the die cost with precision stampings because the dies used in this process are far less expensive and easy to maintain than other similar manufacturing processes.
- Lower Maintenance Cost
Plating and cleaning the machines for precision stampings are much cheaper than other metal forming processes. Further, they offer much better efficiency than their kind.
- Offers a High Level of Automation
Another advantage of using precision metal stamping is, that it offers a high degree of automation. It, in turn, results in higher precision, uniformity, reduced labour cost and human errors. Further, automation comes with perks like better productivity, higher turnaround times and improved overall performance.
- Less Scrap Material
Apart from efficiency, precision metal stamping also results in less wastage than other manufacturing processes. Thus, it becomes more cost-effective and hassle-free.
- Better Quality and Accuracy
Like its name, precision metal stamping yields highly detailed and precise complex parts design per your requirements. You get an accurate and high-quality product each time, regardless of the volume of production.
Applications of Precision Stampings
Precision metal stamping is helpful in a wide range of industries and applications, especially those that require high precision like 3D designs, lettering, markings, etc.
These stamping products are prevalent in automotive companies, electronic appliance manufacturers, telecommunications companies, aerospace industries, the automotive sector, medical equipment manufacturers, etc.
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The specific components for these industries can be as simple stamping products as metal clips, circuit boards, washers, springs, brackets, or as complicated products as engine base components, friction plates, etc.
Best Materials for Precision Metal Stamping
Refining various fabrication substances is possible through different precision stamping methods, but metals are the most used substances.
Generally, metals keep up with their ductility and malleability after the process of stamping. Moreover, the metals used in the precision stamping stay between delicate and medium hardness. In addition to this, some metal types that undergo fabrication by the process of stamping are:
- Ferrous metals, specifically the iron alloys such as stainless steel.
- Precious metals like gold, platinum, and silver.
- Non-standard alloys like beryllium copper or beryllium nickel.
- Non-ferrous metals like brass, zinc, or bronze.
Factors To Consider While Using Precision Stampings
Precision metal stamping is a fine-tuned manufacturing process. Hence, numerous things derive this approach in the correct way to get maximum efficiency and other benefits.
- Create A Prototype
First and foremost, create a proper prototype. In the absence of the right plan, it’s tough to get an exact final product. By creating a blueprint of the final product, you want, you can minimize errors and defects, which can later affect the quality and integrity of the final product.
- Select the Right Materials
Know the behaviour and characteristic of the materials you’re going to use for precision metal stamping. You should know that metals and nonmetals undergo different reactions when subjected to heat, compression, and other conditions while stamping.
- Select the Right Precision Stamping Techniques
Lastly, choose the proper stamping techniques as per the component you’re going to manufacture.
As a bonus tip, always work with an experienced precision metal stamping partner who can provide you with the best quality and guidance to support your growth and performance. And that’s everything you need to know about precision metal stamping. It is an efficient and cost-effective manufacturing process for complex products in higher volumes. We hope this information helps you in making an informed decision.
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